Involving Astro Plastics engineers early in a project can be invaluable in developing the most cost effective, top performing part possible. These projects were successful thanks to early involvement from Astro engineers:

Fastener Simplifies Installation; Hides Seams

Part...Combination connector and trim piece for joining modular building panels. 

Challenge...The mechanical fasteners used to assemble modular building panels are labor-intensive to install. In addition, the seams of panels joined with metal fasteners do not have a finished look. 

Solution...We created a co-extruded, combination connector and trim piece to replace mechanical fasteners. The intricate trim feature hides unsightly panel seams. 

The cost of the connector is slightly higher than a mechanical fastener. However, the connector requires less labor for installation, and the joined panels have a neater appearance.

Fluorescent Light Fixture Enclosure 

Part...Combination enclosure and lens for fluorescent light fixtures to use in trade show displays. 

Challenge...A trade booth display manufacturer asked for assistance in creating a decorative enclosure for fluorescent light fixtures. Criteria included that the enclosure be made of dent- and scratch-resistant, non-corrosive material. 

Solution...Astro engineers designed a tri-extruded profile that features a hinged, acrylic lens attached to a high heat-resistant thermoplastic enclosure. The enclosure is made from colorful, extruded plastic so that there is no paint to scratch. Logos or other decorations can be applied to the enclosure. The fluorescent light fixture mounting hardware can easily be slid into place inside the enclosure, secured by sturdy, thermoplastic legs.

Imagine Better Results at a Lower Cost 

Part...Extruded trim for outdoor signs. 

Challenge...A customer that manufactures outdoor signs had been trimming the signs with a relatively expensive polymer that has good weatherability. However, in cold weather, the trim would sometimes break. 

Solution...We created new signage trim for the customer by co-extruding the weatherable material onto a tougher, lower cost substrate. The end result was tougher signage trim for less money.

COST SAVINGS…
Cost of Extrusion Die	$1,780
Original part	$.284
New part	$.223
Savings per foot	$.061
Annual footage volume	280,000
Annual savings	$17,080